DURALINE Z-100 INSTALLATION INSTRUCTIONS  

SURFACE PREPARATION
A. Surface to be lined must be cleaned free of all dirt, oil, grease, and flaking rust.
B. Wash surface with water and allow to complete drying. This should be done just prior to installation of wire mesh.
 
APPLICATION OF WIRE MESH
A. Use 1 1/2" #9 Flattened expanded metal mesh, or something similar in wire mesh.
B. Tack the wire mesh on 18” center, or thereabouts, to the above prepared metal surface.
C. With a chisel, or some tool, raise (pry) the wire mesh away from the metal surface and inset a 1⁄2” thick nut, small metal scrap, or something to keep the mesh off the metal surface so that the mixed Duraline Z-100 can get below the mesh, and thus the wire mesh will be imbedded in the desired thickness of the Duraline Z-100 .
 
MIXING & APPLICATION OF Z-100 HEAVY DUTY LINING
A. Mix the Duraline Z-100 heavy duty chute lining as required in a mortar box with water. Add water sparingly as best results are obtained when consistency of mix is “stiff.”
B. Apply over wire mesh, prepared above, to required thickness.
C. Finish surface with steel trowel.
 
CURING OF Z-100 HEAVY DUTY LINING
For best results, wet-cure for 72 hours.
A. Allow to dry at ambient temperature for 4-6 hours.
B. Apply cloth to surface and wet periodically over the next 48 hours.
C. Allow 18 to 24 hours drying (no water added) at ambient temperature prior to using.

Coverage of Duraline Z-100 is 12 pounds per square foot at 1” thickness.